The so-called rubber formula refers to the ratio table that indicates the name, specification and dosage of various raw materials in the rubber compound. Rubber formula design is a key step in the production process of recycled rubber products, which is directly related to the quality, processing performance and cost of recycled rubber products. When designing the formula of reclaimed rubber products, the following principles should be followed to ensure that the reclaimed rubber products achieve the best balance in terms of performance, cost and process feasibility.
1. Understand the performance requirements and use conditions of reclaimed rubber products, ensure that vulcanized rubber has the specified technical properties, and ensure the performance and life of the product. For reclaimed rubber products with complex E4LYY37 structure and many parts, the design formula should be based on the whole, not only considering the overall performance of the reclaimed rubber products, but also considering the differences, commonalities and cooperation of different components in terms of performance.
2. When designing the formula of reclaimed rubber products, it is necessary to consider the influence of the formula on the processing performance of the rubber compound. In the production process of reclaimed rubber and products, the processing technology has good performance and is easy to manufacture, which can ensure high production efficiency and pass rate.
3. The performance requirements of each reclaimed rubber product are not single, and any rubber formula cannot make all the properties achieve the best, so it is necessary to determine the primary and secondary performance requirements when designing the formula of reclaimed rubber products, and grasp the main performance to consider the problem to meet the main performance needs, and take into account other secondary properties on this basis.
4. On the premise of ensuring the performance, processing performance and economic benefits of reclaimed rubber, the formula should be streamlined as much as possible and the compounding agent components should be minimized; This can not only reduce the workload of ingredients and the possibility of mismatching, but also bring convenience to the management of large-scale production.
5. Neither can we blindly pursue high indicators and increase unnecessary costs, nor can we reduce requirements to save costs and affect the quality of finished products.
6. All kinds of raw materials used in the formulation of reclaimed rubber products are easy to obtain.
7. In line with environmental protection and health requirements, no harmful or toxic raw materials and compounding agents should be used, and no formula that can only be processed through an unsafe process should be used, so as to reduce environmental pollution as much as possible and protect the health of staff.
8. The energy consumption in the processing process of reclaimed rubber products is low, making full use of the original equipment, reducing power consumption and equipment consumption, reducing production costs, improving labor productivity, and then improving economic benefits.
Recycled rubber products vary depending on the application and performance requirements, and the formulation design can be customized to meet the specific needs of the market. Using scientific formula design methods and in-depth understanding of the internal laws of various reclaimed rubber and raw materials, practical formulas can be formulated. This not only helps to better adapt to market changes and improve economic benefits, but also effectively reduces the pollution of waste rubber to the environment.
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