Customer information: Qingdao XX rubber and plastic products factory
Products used: Hongyun 6# tire recycled rubber + tire rubber powder
Production products: washing machine shock absorber support
Case background: Qingdao XX rubber and plastic products factory is a professional production of rubber shock absorbing products enterprises, the main products shock absorbing block, rubber sheath, etc., in order to reduce costs, more natural rubber added to a large number of filling to produce shock absorption products. Recently, the number of orders for shock absorbing bearings for washing machines is not small, and the cost is very low, and the proportion cannot be too high. After market research and comparison of products, it was found that the samples provided by the customer had a rough appearance and a certain taste, and it was guessed that they might be recycled rubber products.
Reason for choice: Adding a certain percentage of tire rubber powder to the production process can reduce production costs and make it easier to enter the market at a lower product price. The black rubber shock absorber bearings produced by Mr. Liu under the condition of properly controlling the amount of tire rubber powder are not much different from the ordinary rubber shock absorbing bearings, and the indicators fully meet the needs of customers. After comparing many times, Mr. Liu chose 6# tire recycled rubber + Hongyun tire rubber powder. The whole process from prototype production to mass production is very smooth. Adding a certain amount of tire rubber powder to the formula of black rubber shock absorbing bearings not only reduces the cost of raw materials, but also improves the wear resistance of shock absorbing bearings; The compounding and forming process of the compound has also been improved during the production process. The performance tests of black rubber shock absorber bearings meet national standards; The cost-effective products quickly surpassed those of other manufacturers.
Use effect: After many tests and experiments, the indicators of the shock absorbing support of the washing machine are in line with the relevant national standards, and compared with natural rubber and filling, the cost of raw materials is reduced by about 20%, and the proportion is reduced by 12%.
Case Summary: The use of tire recycled rubber to produce shock mounts has the following advantages
1. Reduce production costs. Tire recycled rubber is cheaper than natural rubber, and the use of a certain proportion of tire recycled rubber can effectively reduce the production cost of shock absorbing bearings, thereby improving product competitiveness.
2. Improve the wear resistance of the product and reduce the specific gravity. Tire reclaimed rubber itself has high tear strength and wear resistance, and waste tire rubber powder can significantly reduce the specific gravity.
3. Improve the production process. The addition of tire recycled rubber powder in the production process can improve the mixing and extrusion process of rubber and increase production efficiency.
4. Meet national standards. The appropriate amount of high-quality tire recycled rubber can produce high-quality shock absorbing support products with various performance indicators that meet national standards.
5. Enhance market competitiveness. The shock absorber bearings produced by using tire recycled rubber are more affordable and easier to break into the low-end market and quickly occupy market share.
The use of tire recycled rubber and waste tire rubber powder to produce shock absorbing bearings can not only reduce costs and prices, but also reduce the specific gravity, improve the production process, save industrial and electricity costs, meet the needs of sustainable development, and have broad market prospects and potential.
Exclusive original article [commercial authorization] reprint, excerpt and excerpt in any form are prohibited without written authorization. Focus on Hongyun rubber: learn the process formula and raw material technology of producing rubber products from recycled rubber to help you reduce costs and increase profits